Development and construction of a manual orange juice extractor | Blazingprojects Postgraduate Thesis
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Development and construction of a manual orange juice extractor

 

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Thesis Abstract

Abstract
The project aims to develop and construct a manual orange juice extractor that is efficient, easy to use, and affordable for small-scale and home use. The design process involves identifying the key requirements for a manual citrus juicer, such as ease of operation, extraction efficiency, and durability. Various design concepts are explored, considering factors like material selection, ergonomics, and ease of maintenance. The construction of the manual orange juice extractor involves selecting appropriate materials such as stainless steel for the juicing components and food-grade plastic for the housing. The assembly process is detailed, outlining the steps to construct the juicer and ensure that all components fit together securely. Testing procedures are established to evaluate the performance of the juicer, including juice extraction rate, pulp residue, and overall user satisfaction. The manual orange juice extractor is designed to provide an alternative to electric juicers, catering to individuals who prefer a manual and eco-friendly juicing solution. The compact and lightweight design makes it suitable for home kitchens, small cafes, and outdoor use. The extractor's simple operation allows for quick and efficient juice extraction without the need for electricity, making it a versatile and practical kitchen tool. Future improvements to the manual orange juice extractor may include enhancements to the juicing mechanism for higher extraction efficiency, as well as exploring sustainable materials for construction. User feedback and testing results will be used to iterate on the design and optimize the extractor for improved performance and user experience. In conclusion, the development and construction of a manual orange juice extractor offer a sustainable and user-friendly solution for juicing fresh citrus fruits. The project combines engineering design principles with practical considerations to create a functional and affordable juicer for small-scale production and household use. The manual extractor provides an opportunity to promote manual juicing practices and reduce reliance on electric appliances, contributing to a more environmentally friendly and efficient juicing process.

Thesis Overview

<p> </p><p><strong>1.1 &nbsp; &nbsp; &nbsp; Introduction </strong></p><p>Oranges are one of the most popular fruits for eating out hand and most important source of fresh juice having a distinctive flavour and high amount of vitamin A B and C (Aye et al., 2012).</p><p>The orange fruit is a specialized type of berry known to the botanists as hesperidia. It has a soft, pithy central axis surrounded by 10-15 segments containing pulp and juice. Enclosing the segments is a leathery segment which contains juice that is sugary; several organic acids (chiefly citric acid) many other components; which give it a distinctive flavour; and high amounts of vitamins A, B and C. (Aye et al., 2012).</p><p>Oranges grow on evergreen trees of the family Rutaceae. The trees grow to a height of about 30 feet (9m) and are symmetrical and upright. The fruit varies in the number of seeds, from none to many. Orange is one of the major source of vitamins among other fruits in the world and it is globally recognized (Wiseman, 2013). In Nigeria, orange is mostly found in the middle belt particularly in Benue state that is commonly known as food basket of the nation as its slogan.</p><p>A very large number of orange is harvested yearly in Benue state and exported to other part of the country where it is either consumed naturally or converted to juice in addition with other fruits (Wiseman, 2013).</p><p>Orange trees are widely grown in tropical and subtropical climates for their sweet fruit. The fruit can be eaten fresh, or processed for its juice or fragrant peel. As of 2012, sweet oranges accounted for approximately 70% of citrus production (Bailey and Robert, 1998).</p><p>The need to meet household demand for freshly made fruit juice is of paramount interest to all those who desire to take juice at its natural state without adding any preservative to it.</p><p>Orange is one of the most important fruits and source of vitamin desired to be consumed in its natural and fresh nature that allow the consumers to benefit from it. Medically, orange serves as a catalyst to facilitate digestion and also as a means of reducing constipation in adolescents (Christopher, 2015).</p><p><strong>1.2 &nbsp; &nbsp; &nbsp; Statement of problem</strong></p><p>Manual orange juice extraction using hands have low capacities and low efficiencies, sometimes un-hygienic, and can hardly meet demand for large quantities of juice. Extraction of orange juice using electrically powered juicers has the limitations of irregular supply of power and sometimes most electrically power juicers are expensive to buy and may require regular maintenance.</p><p>In order to optimize the volume of juice extracted using a manually with manual extractor, there is need to develop &nbsp;an orange juice extractor using stainless steel to obtain juice from oranges with little effort and meet home demand for hygienic and fresh orange juice.</p><p><strong>1.3 &nbsp; &nbsp; &nbsp; Aim and objectives</strong></p><p><strong>1.3.1 &nbsp; AIM: </strong>The aim of this project is to develop a manually operated juice extractor that will extract juice from the orange fruit using stainless steel and encourage hygienic fresh orange juice consumption.</p><p><strong>1.3.2 &nbsp; &nbsp; &nbsp; </strong><strong>Objectives:</strong></p><p>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; a. &nbsp; &nbsp; &nbsp; &nbsp; To develop a manually operated juice extractor</p><p>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; b. &nbsp; &nbsp; &nbsp; &nbsp; To construct the juice extractor</p><p>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; c. &nbsp; &nbsp; &nbsp; &nbsp; To evaluate the constructed juice extractor</p><p><strong>1.4 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; </strong><strong>Justification</strong></p><p>Development and construction of manually operated orange juice extractor will in many ways discourage the consumption of juice containing artificial preservatives which might be harmful due to long term consumption. The constructed juice extractor will require no special skill to operate it, should be affordable, portable and attractive using stainless materials.</p><p><strong>1.5 &nbsp; &nbsp; &nbsp; Scope and limitation</strong></p><p>This project work is limited to the development and construction of a manual orange juice extractor using stainless steel.</p><br> <br><p></p>

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