Analysis of an automatic control system for online blending of petrol with corrosion inhibitor in the direct continuous electronic fuel injection automobile engine
Table Of Contents
- Title Page i
Approval ii
Certification iii
Dedication iv
Acknowledgements v
Abstract vi
Table of Contents vii
List of Tables ix
List of Figures x
Nomenclature xii
Chapter ONE
INTRODUCTION
- 1
- 1.1Background 1
- 1.2Statement of the Problem 2
- 1.3Objective of the Work 2
- 1.4Scope of the Work 3
- 1.5Justification of the Work 3
Chapter TWO
LITERATURE REVIEW
- 4
- 2.1Petroleum Refining 4
- 2.2Petrol Adulteration 4
- 2.3Petrol Additives 5
- 2.4Automobile Engines 5
2.
- 4.1Fuel Injection Systems 5
- 2.5Control Systems 6
2.
- 5.1Control System Architecture 7
2.5.
- 1.1The Controlled Process 8
2.5.
- 1.2The Sensor/Transmitter Device 9
2.5.
- 1.3The Control Valve 11
2.5.
- 1.4The Controller 13
2.
- 5.2Control System Analysis 16
2.5.
- 2.1Steady-State Gain of the Control System 17
2.5.
- 2.2Stability of the Control System 17
- 2.6Some Scholarly Works on the EFI Engine 17
Chapter THREE
SYSTEM DESIGN AND IMPLEMENTATION
- 20
- 5.1Description of Direct Continuous EFI Process 20
- 5.2Designing the Automatic Control System 21
- 5.3Modelling the Blending Process 23
5.
- 3.1Assumptions 23
5.
- 3.2Control Volume Diagram 24
5.
- 3.3Governing Equations 24
- 5.4Modelling the Process Disturbance 43
viii
5.
- 4.1Assumptions 43
5.
- 4.2Governing Equations 44
- 5.5Selecting the Control System Components 45
- 5.6Analysing the Automatic Control System 47
5.
- 6.1Block Diagram Representation of the Control System 47
5.
- 6.2Characteristic Equation of the Overall Control Loop 52
5.
- 6.3Steady-State Gain of the Control System 56
5.
- 6.4Stability of the Control System 56
5.
- 6.5Dynamic Simulation of the Control System 56
3.6.
- 5.1Matlab with Simulink 57
Chapter FOUR
SYSTEM TESTING AND EVALUATION
- RESULTS AND DISCUSSION 60
- 4.1Presentation of the Results 60
- 4.2Discussion of the Results 65
4.
- 2.1Justifications for the Response of the Blending Process 66
4.
- 2.2Justifications for the Response of the Automatic Control System 67
- 4.3Limitations of the Work 67
Chapter FIVE
SUMMARY, CONCLUSION AND RECOMMENDATIONS
- AND RECOMMENDATION 68
- 5.1Conclusion 68
- 5.2Recommendations 68
References 69
Thesis Abstract
This work analysed the performance of an automatic control system for the online
blending of petrol with corrosion inhibitor in the direct, continuous electronic fuel
injection automobile engine. The automatic control system was designed by
superimposing a feedforward control system on a feedback control system. The
design of the automatic control system was analysed by the method of direct
substitution. The governing equations used in analysing the blending process, as well
as the applicable equations which modelled the process disturbance were derived
from first principles – using transfer functions and block diagram representations. The
performance of the automatic control system was simulated with the aid of computer
software; and the results obtained from the simulation showed that the response of the
automatic control system is oscillatory and stable.
Thesis Overview
<p>
INTRODUCTION<br>The recent technological revolution in the design of the automobile has begun to draw<br>the attention of engineers to the limitless opportunities that autonomous systems avail<br>the auto-industry, with regard to the growing demand for improved vehicle<br>performance and reliability. Presently, most parts in the automobile are being redesigned<br>with the aim of automating the operations of as many components as<br>possible. Already, some of the breakthroughs which have been recorded by the<br>adaptation of automatic control systems to the propulsion, transmission, braking and<br>safety systems include the Engine Management System (EMS), the Continuously<br>Variable Transmission (CVT) system, the Antilock Braking System (ABS) and the<br>Supplement Restraint System (SRS), respectively.Therefore, in order to explore other<br>opportunities for adapting control principles to the design of the different systems in<br>the automobile, this work seeks to analyse the prospects for designing an effective<br>automatic control system for the online blending of petrol with corrosion inhibitor in<br>the direct, continuous electronic fuel injection automobile engine.<br>1.1 BACKGROUND<br>Over the years, it has been observed that the quality of petroleum products in Nigeria<br>is usually compromised before the products get to the final consumer. This situation is<br>the result of a number of anomalies in the processing (owing to incomplete fractional<br>distillation in the refining process, emergence of local refineries in the Niger-Delta<br>creeks, adulteration of petroleum products by independent marketers, illegal<br>importation of petrol from overseas refineries, etc), pricing and marketing of<br>petroleum products.<br>Compromising the quality of petrol has far-reaching consequences on our national<br>economy and security. The adulteration of petroleum products is indeed one of the<br>notorious practices which have caused a lot of damage to engines and machines in<br>Nigeria. Osueke and Ofondu (2011), asserted that the adulteration of petrol increases<br>the tail-pipe emission of harmful pollutants from vehicles, and could lead to engine<br>damage.<br>In trying to mitigate the effect of petrol adulteration in automobile engines, vehicle<br>manufacturers introduced the use of petrol additives as a safeguard against engine<br>2<br>damage due to adulterated petrol. However, it hasbeen observed that though the use of<br>petrol additives couldsafeguard the engine; there is yet to be a way to monitor<br>theoptimal quantity of the additive that will guarantee the safeguard. The reason is<br>because of the vagueness of the manufacturers’ prescription, which is often cast with<br>the rhetoric: “ADD ENTIRE CONTENTS TO A FULL FUEL TANK”; regardless of<br>the volume of the petrol tank, and the fact that motorists often refill their petrol<br>tanksbefore the tanks become empty. Fig. 1.1 shows the two sides of a typical can of a<br>petrol additive.<br>Hence, in order to monitor the optimal quantity of additive that blends with the petrol<br>in an automobile engine, at any transient time; one mustdesign a control system for<br>the blending process.<br>1.2 STATEMENT OF THE PROBLEM<br>There is an increasing rate of panic purchase (and application) of petrol additives in<br>Nigeria; owing to the worrisome rate of petrol adulteration in the marketplace, and the<br>vagueness of the prescription on most petrol additive packaging labels.<br>1.3 OBJECTIVE OF THE WORK<br>Following the earlier discussion, the objective of this work is to design an automatic<br>feedback control system which enables the blending of petrol with a specific quantity<br>Fig. 1.1: Re-sized Picture of a Petrol Additive (showing two sides of the can)<br>2<br>3<br>of corrosion inhibitor, in the direct, continuous electronic fuel injection automobile<br>engine. In order to realise this objective, the control system shall ensure that the<br>composition of the mixture of petrol and corrosion inhibitor remains constant,<br>regardless of any variation in the flow velocity of the petrol which is supplied to the<br>automobile engine.<br>1.4 SCOPE OF THE WORK<br>The scope of this workcomprises the design of an automatic control system for<br>theblending process; and the derivation of generic expressions for the<br>functionwhichmodels the process disturbance, the response of the control system to<br>the process disturbance, the steady state gain of the system control loop, and the<br>stability of the system control loop.<br>1.5 JUSTIFICATION OF THE WORK<br>The analysis of an automatic control system for online blending of petrol with<br>corrosion inhibitor in the direct continuous electronic fuel injection automobile engine<br>is significant for the following reasons:<br>· The analysis will help to improve the life span of automobile petrol engines in<br>Nigeria, and elsewhere.<br>· It will contribute to the development of indigenous technology in Nigeria.<br>· It will help to increase cost savings in the maintenance of automobile engines<br>by eliminating the panic purchase and application of petrol additives.<br>· Above all, the result of the analysis (if utilised in the design and construction<br>of the actual automatic control system) will help to reduce consumer<br>complaints about the application of petrol additives, by increasingend-user<br>satisfaction.<br>4
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