DESIGN AND FABRICATION OF MINI COPULA FURNACE AND AN ATOMIZER FOR THE PRODUCTION OF POWDERED METAL FROM WASTE ALUMINIUM CANS
Table Of Contents
Chapter ONE
INTRODUCTION
- 1.1Introduction
- 1.2Background of Study
- 1.3Problem Statement
- 1.4Objective of Study
- 1.5Limitation of Study
- 1.6Scope of Study
- 1.7Significance of Study
- 1.8Structure of the Research
- 1.9Definition of Terms
Chapter TWO
LITERATURE REVIEW
- 2.1Overview of Powdered Metal Production
- 2.2History of Copula Furnace
- 2.3Atomization Process in Metal Production
- 2.4Types of Atomizers Used in Metal Processing
- 2.5Waste Management and Recycling of Aluminium Cans
- 2.6Powdered Metal Applications
- 2.7Environmental Impact of Powdered Metal Production
- 2.8Innovations in Mini Furnace Design
- 2.9Challenges in Powdered Metal Production
- 2.10Future Trends in Powdered Metal Manufacturing
Chapter THREE
RESEARCH METHODOLOGY
- 3.1Research Design
- 3.2Data Collection Methods
- 3.3Sampling Techniques
- 3.4Data Analysis Procedures
- 3.5Research Ethics
- 3.6Instrumentation and Tools
- 3.7Validity and Reliability
- 3.8Limitations of Methodology
Chapter FOUR
DATA PRESENTATION AND ANALYSIS
- 4.1Analysis of Data on Mini Copula Furnace Performance
- 4.2Evaluation of Atomizer Efficiency
- 4.3Examination of Powdered Metal Quality
- 4.4Comparison with Traditional Metal Production Methods
- 4.5Impact of Waste Aluminium Cans Recycling
- 4.6Cost Analysis of Mini Furnace Operation
- 4.7Recommendations for Process Improvement
- 4.8Future Research Directions
Chapter FIVE
SUMMARY, CONCLUSION AND RECOMMENDATIONS
- 5.1Summary of Findings
- 5.2Conclusion
- 5.3Implications for Industry
- 5.4Contribution to Knowledge
- 5.5Recommendations for Further Studies
Thesis Abstract
This research is centered on the design and fabrication of copula furnace and atomizer for the production aluminium powder metal with the available material.0.4kg of refined coke was chosen as the basis for material and energy balance calculations and the design calculations performed from whose values are used to produce the design drawings. Mild steel was used for the internal linings of the furnace casing while other material were selected based on functionality, durability ,cost and local availability. The furnace and atomizer were assembled and the furnace inner wall of the casing was lined with refractory bricks made from heated mixture of kaolin, clay, sawdust and water after which the cylindrical shell was positioned. Testing was subsequently performed to evaluate the performance of the furnace and the atomizer by first gathering of the aluminum cans. The furnace was heated to 8700c and it was observe that the furnace has 36.9% efficiency which is within the acceptable value for furnace efficiencies. Atomizer produced various sizes of powder metal depending on the type of mesh used and the shape obtained was irregular in shape.
Thesis Overview
<p> </p><div><strong>INTRODUCTION</strong></div><div><strong>1.1 </strong><strong>Background of Study</strong></div><div>Powder metallurgy is a technique concerned with the production of metal powders and converting them into useful shapes. It is a material processing technique in which particulate materials are consolidated to semi-finished and finished products. Metal powder production techniques are used to manufacture a wide spectrum of Metal powders designed to meet the requirements of a large variety of applications. Various powder production processes allow precise control of the chemical and physical characteristics of powders and permit the development of specific attributes for the desired applications. Powder production processes are constantly being improved to meet the quality, cost and performance requirements of all types of applications. Metal powders are produced by mechanical or chemical methods.</div><div>The most commonly used methods include water and gas atomization, milling, mechanical alloying, electrolysis, and chemical reduction of oxides.</div> <br><p></p>Blazingprojects Mobile App
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