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A comparative study of chemical and microwave synthesized activated carbornom corn cob

 

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Thesis Abstract

Abstract
This research project focuses on a comparative study between chemical and microwave synthesis methods for producing activated carbon from corn cob. Activated carbon is a widely used material in various applications due to its excellent adsorption properties. Corn cob, an agricultural waste product, is a promising precursor for activated carbon production due to its abundance and renewability. The chemical activation method involves impregnating the corn cob with activating agents such as phosphoric acid, while the microwave activation method utilizes microwave radiation to carbonize and activate the material. The study aims to investigate and compare the physical and chemical properties of activated carbon derived from corn cob using these two different synthesis methods. Characterization techniques such as scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET) surface area analysis, Fourier-transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA) will be employed to evaluate the structural and surface properties of the activated carbon samples. The research will also evaluate the adsorption performance of the activated carbon materials through the assessment of adsorption capacity for methylene blue, a common organic dye used in adsorption studies. The adsorption experiments will be conducted under varying conditions to determine the efficiency of the activated carbon samples synthesized by chemical and microwave methods. By comparing the properties and adsorption performance of activated carbon produced from corn cob using chemical and microwave synthesis routes, this study aims to provide insights into the effectiveness of these methods in terms of sustainability, cost-effectiveness, and adsorption efficiency. The results of this research will contribute to the optimization of activated carbon production processes using agricultural waste materials, which can have significant implications for environmental remediation and wastewater treatment applications.

Thesis Overview

<p> </p><div><p><strong>INTRODUCTION</strong></p><p><strong>1.1 BACKGROUND OF STUDY</strong></p><p>Activated carbon, also widely known as activated charcoal or activated coal is a form of carbon which has been processed to make it extremely porous and thus to have a very large surface area available for adsorption or chemical reactions (Mattson <em>et al., </em>1971). The word active is sometimes used in place of activated. It is characterized by high degree of micro porosity. A gram of activated carbon can have a surface area in excess of 500 m2. Sufficient activation for useful applications may come solely from the high surface area, though further chemical treatment generally enhances the adsorbing properties of the material. Activated carbon is most commonly derived from charcoal.</p><p>Waste biomass is getting increasing attention all over the world for activated carbon development as it is renewable, widely available, cheap and environmentally friendly resource. The common method of development is thermochemical (<em>Kumar et al., </em>2005). The main concern is the removal of chemical component by adsorption from the liquid or gas phase (Bansal<em>&nbsp;et al., </em>1988). Today, activated carbon has been produced from various biomass such as corncob, rice husk, cherry stones, coconut shells, palm shells, to mention but a few.</p><p>Preparation of activated carbon with ultra-high specific surface area from biomass such as lignin, corncob, cornstalk, dates, etc., has attracted much attention. Among these carbon sources, corncob is a good precursor for preparing carbon with ultrahigh specific surface area (Li, 2007). The carbons prepared from corncob have been used in wastewater treatment such as removal of organic pollutants (Sun<em>&nbsp;et al., </em>2006).</p><p>However, a comprehensive study of activating corncob with different activation strategies to prepare carbon with ultra-high specific surface area and pore volumes, and their subsequent performance in water purification as the impurity adsorption has not to our knowledge been reported. Therefore, in this study we report the synthesis of ultra-high surface area carbon materials using two preparation strategies namely, chemical activation procedure using a chemical activator such as ammonium sulphate ((NH4)2SO4) and microwave-synthesized activation procedure. We also report the adsorption capacity of those carbons for water purification.</p><p>To prepare activated carbon, conventional heating method is usually adopted, in which the heat is produced by electrical furnace. However, in some cases, the thermal process may take several hours, even up to a week to reach the desired level of activation (Yuen<em>&nbsp;et al., </em>2009). Another problem related to the furnace is that the surface heating does not ensure a uniform temperature for different shapes and sizes of samples. This generates a thermal gradient from the hot surface to the kernel of the sample particle, blocks the effective diffusions of gaseous products to its surroundings and finally results in activated carbon quality decrease (Peng<em>&nbsp;et al., </em>2008). Furthermore, there is a considerable risk of overheating or even thermal runaway (exothermic process) of portion of sample, leading to the complete combustion of the carbon (Williams<em>&nbsp;et al., </em>2008).</p><p>Recently, microwave has been widely used in preparation and regeneration of activated carbon. The main difference between microwave devices and</p><p>conventional heating systems is heating pattern. In microwave device, the energy is directly supplied to the carbon bed. The conversion of microwave energy is not by conduction or convection as in conventional heating, but by dipole rotation and ionic conduction inside the particles (Jones, 2002). Therefore, the treatment time can be significantly reduced through microwave heating.</p><p><strong>1.2 STATEMENT OF PROBLEM</strong></p><p>In recent years, increasing awareness of environmental impact of organic and inorganic compounds has prompted the purification of waste water prior to discharge into natural waters. A number of conventional treatment technologies have been considered for treatment of waste water contaminated with organic substance. Among them, the adsorption process has been found to be the most effective method while activated carbon is regarded as the most effective material for controlling this organic load. Common active carbons available are usually developed by thermochemical means using activating agents and heating ovens, thus producing activated carbons which take a longer time with limited pore structures. With the advent of microwave technology, a better and efficient activated carbon can be produced within a short period and a cheaper cost.</p><p><strong>1.3 OBJECTIVE OF THE RESEARCH</strong></p><p>The aim of this research project is to determine and compare the performance of chemically and microwave synthesized activated carbon from corn cob.</p><p><strong>1.4 SIGNIFICANCE OF THE RESEARCH</strong></p><p>When this research project is successfully completed, it will provide the following benefits:</p><ul><li>Corn cobs are abundant in Nigeria.</li><li>Encourage the establishment of industries that will use Agricultural waste materials to produce activated carbon.</li><li>It will create job opportunities, thereby reducing unemployment in the country.</li><li>It will attract foreign exchange for Nigeria as activated carbon has very wide industrial applications.</li></ul><p><strong>1.5 SCOPE OF RESEARCH</strong></p><p>This research work focuses on the following:</p><ol><li>Preparation of activated carbon from corn cob by thermal and microwave means</li><li>Comparative study of the adsorption capacities of chemically and microwave synthesized activated carbon.</li></ol></div><h3></h3><br> <br><p></p>

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