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Development and use of nonwood plant fibers in pulp and papermaking

 

Table Of Contents


Thesis Abstract

Abstract
The project on the development and use of nonwood plant fibers in pulp and papermaking aims to explore the potential of utilizing alternative plant-based fibers in the paper industry. Traditional papermaking relies heavily on wood fibers, leading to concerns about deforestation and sustainability. Nonwood plant fibers present a promising solution to mitigate these issues while diversifying the raw materials used in paper production. This research focuses on identifying suitable nonwood plant fibers, evaluating their properties, and optimizing the pulping and papermaking processes to achieve high-quality paper products. The study involves a comprehensive review of various nonwood plant fibers, including agricultural residues, grasses, and other plant sources. By characterizing the chemical composition, fiber morphology, and pulping behavior of these materials, the research aims to understand their potential as papermaking resources. Different pulping techniques, such as chemical, mechanical, and biotechnological processes, will be investigated to determine the most efficient and environmentally friendly methods for extracting fibers from nonwood plants. Furthermore, the project will assess the papermaking properties of nonwood plant fibers, including their sheet formation, strength, and printability. By analyzing the physical and mechanical characteristics of paper sheets produced from nonwood fibers, the research aims to optimize the papermaking process for improved product quality. The utilization of nonwood fibers may also offer advantages in terms of cost-effectiveness and waste reduction, contributing to a more sustainable paper industry. In addition to the technical aspects, the project will consider the economic and environmental implications of incorporating nonwood plant fibers into existing papermaking practices. Life cycle assessment and economic analysis will be conducted to evaluate the overall sustainability of using nonwood fibers in paper production. The findings of this research are expected to provide valuable insights for paper manufacturers, policymakers, and environmental stakeholders seeking to promote sustainable practices in the pulp and paper industry. Overall, the development and utilization of nonwood plant fibers in pulp and papermaking represent a significant opportunity to enhance the sustainability and resource efficiency of the paper industry. By diversifying the raw materials used for paper production, this research aims to contribute to the transition towards a more environmentally friendly and sustainable papermaking sector.

Thesis Overview

1.0 INTRODUCTION
1.1 HISTORICAL BACKGROUND OF THE STUDY

The earlist information about usage of grasses as a writing material dates back to 3000 be in Egypt where the pressed pith tissue of papyrus sedge Cyperus Papyrus L. was the most widely used writing material. Actual papermaking was discovered by a Chinese Ts’ ai Lun in 105 AD, when he found a way of making sheets using fibres from hemp rags and mulberry plant. Straw was used for the first time as a raw material for paper in 1800, and in 1827 started the first commercial mill to pulp straw in the USA Atchison and MCGovern 1987. In the 1830’s Anseline payer found a resistant fibrous material which exists in most plant tissue, payen 1842. The substance, which the French Academy named Cellulose in 1839, Brongiart et al, 1839, Hon 1994. This was the turning point in the use of all fibres, and it led to the invention of the new pulping methods which used soda, sulphite or sulphate as a cooking chemical. Paper could be made from ceveal straw, reed, esparto grass, independence weed and even from wood became the main raw material for paper.
During the next several centuries, the art of papermaking grew far and wide from Japan in the east, to siam β€œnow Thailand in the south, to Chinese Turkestan in the west.
In Turkestan, in 751 AD, papermaking was learned by the Arabs who brought it westward over their trade routes. Papermaking reached Samarkand, Baghdad 793AD, Damascus, Cairo 900AD and fez 1100AD. From there it spread to Spain in 1151AD then to France in 1348AD and later on to Germany in 1390AD. In the region where paper mulberry bamboo and China grass as linen and cotton rags were used. Atchison and Micgovern, 1989.
In Europe and North America active research has been Undertaken to find a new non-wood raw material for paper production. The driving force was the shortage of short-fibre raw material i.e hardwood in Nordic countries which export pulp and paper and, at the same time face problem of agricultural over production. The consumption of paper, especially fine paper, continuous to grow, which will increase the demand of short-fibre pulp, paavilianen 1996.
Today, the highest ratio of nonwood to total papermaking pulp capacities are in the developing market economics of Asia, Africa and Latin America, as well as the centrally planned economics of Asia. Some of these regions have more nonwood plant pulping capacities. Than wood pulping capacities indeed, China has more than twice as much.
Further, total nonwood plant pulping capacity worldwide is increasing faster than the wood pulping capacity. Their respective annual rates of increase were 6% for annually nonwood as compared to 2% annually for wood pulp during the period from 1988-1993. It is expected to be 2.5% annually for nonwood and 1% for wood during the period from 1993-1988. As a result, nonwood plant pulp capacity as percentage of total papermaking pulp capacity”, has increased from 6.7% in 1970 to 10.6% in 1993. It currently stands at 10.4% and is expected to reach. 11.2% by 1998.
Of the total 20,887,000 metric tons of nonwood plant fiber pulp produced in 1995, 15, 957,000 metric ton were produced in China. This accounts for over 76 percent total world wood fiber. Pulp production and over 83% of total Chinese pulp production. At the same time, the level of pollution from these mills is very high. In 1976, Nan ping city, a mid-size city in Fujian province, had 86 small papermills. These paper mills discharged 19million gal/year of waste water and 26,000 ton/year of COD 51% of the total COD discharge for the city. Some of these mills were closed 1996 Xing 1996.
1.2 STATEMENT OF THE PROBLEM
The research work is on the production of pulp and paper from Awolowo grass. Growth in pulp and paper production entails massive falling of trees, which in turn leads to deforestation. Increasing competition for wood supplies coupled with gradually rising lost wood plant fibers for papermaking. The demand for nonwood plant fibers for papermaking is expected to increase in the highly industrialized nations of Europe and North America due to the above environmental concern like depleting forest resources and disposal of agricultural residues.
1.3 OBJECTIVE OF THE STUDY
The aim of this project are threefold, to study the forces responsible for development and use of nonwood plant fibers in pulp and papermaking and also to identify technological and economical problems associated with use of nonwood plant fibres in pulp and paper making and solution available and then to review the use of fibers in paper industry and identify opportunity available.
1.4 SCOPE/LIMITATION OF THE STUDY
1.4.1 SCOPE OF THE STUDY

The scope of this project will cover the process of pulp and paper making using nonwood fibers and the study will be focused on determining the properties of nowood fibers, describe the method of production, look at the procedures for pulp and paper making and application of nonwood fibers.
1.4.2 LIMITATION OF THE STUDY
During the research work lots of barriers were encountered such as fund, this was a major bottle neck in the course of this study, the purchase of materials for production, transportation requires lots of money in order to achieve a researchable. Time: due to some other school engagement such as lectures, reading, assignment and quiz e.t.c the study posed huge threat resulting from limited time.
1.5 METHOD OF RESEARCH
The method of research involves two aspect
Descriptive and
Laboratory
The Descriptive method is concern with the study of library, Article journals, and also the use of internet browsing while
Laboratory research method involves conducting experiment, obtain result and result analysis.
1.6 SIGNIFICANCE OF THE STUDY
The production of pulp and papermaking has played a significance role in mankind and industries. The study helps student to gain practical or laboratory experience it also create employment opportunity for the teeming unemployment youth in this country. It also booster industrial utilization of local raw material available in the immediate environment.


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