Thesis Abstract

Abstract
This research project focuses on the design and development of an industrial batch counter system. Batch counting is a crucial process in various industries, including pharmaceuticals, food processing, and manufacturing, where accurate counting of items in batches is essential for quality control and inventory management. The proposed batch counter system aims to automate and streamline the batch counting process to improve efficiency and accuracy. The industrial batch counter system will utilize advanced sensors, microcontrollers, and user interfaces to accurately count items in batches. The system will be designed to handle a wide range of items, from small components to larger products, with high precision. By automating the batch counting process, the system will reduce the potential for human error and improve overall production efficiency. Key features of the industrial batch counter system include a user-friendly interface for inputting batch parameters, such as the number of items per batch and batch size. The system will also be equipped with sensors to detect and count items as they pass through the counting mechanism. Data collection and storage capabilities will allow for tracking and analysis of batch counting results over time. The design of the industrial batch counter system will involve considerations such as scalability, flexibility, and ease of integration with existing production processes. The system will be customizable to accommodate different types of items and batch sizes, making it suitable for a wide range of industrial applications. Integration with industry-standard communication protocols will ensure seamless connectivity with other equipment and systems. Overall, the industrial batch counter system aims to improve efficiency, accuracy, and consistency in batch counting processes across various industries. By automating this critical task, the system can help companies reduce operational costs, minimize errors, and enhance overall productivity. The research project will involve prototype development, testing, and validation to ensure that the industrial batch counter system meets the requirements and expectations of industrial users.

Thesis Overview

                                  INTRODUCTION

The industrial batch counter is an electronic and electrical device that handles the counting and controls the flow of individuals using an automated slide door that allows access only when the administrator permits. The technique involved in the design is a simple sensor unit that opens and closes the door when someone obstructs the light path. These parameters can be used to determine when someone has moved in or out of the conference hall (for instance). The light sensing type involves monitoring the unit with photon or optical devices; this consists of the encoder (transmission path or the source of energy) and the decoder (receiver unit that converts the light intensity to electrical signal). An LED emitter, combined with a photo detector (Light Dependent Resistor, photo transistor or infrared sensing diode) in proximity, form a very useful object called opto-coupler or opto-isolator. When the opto coupler is obstructed, the door opens and the display shows an increase or decrease of individuals in the room (depending on the path followed). This project report creates a greater picture of the industrial batch counter.

THE AIM AND OBJECTIVES OF THE PROJECTThe aim of this project is to demonstrate a smart device that counts the number of people inside a conference hall; and prevents people from entering once the room has reached its capacity.

• JUSTIFICATION OF THE PROJECTThe need for counting the number of persons inside the conference hall is for statistical record, which will help the conference hall management take a proper account of people; and as well, control the conference hall capacity from being over populated.
• THE SCOPE OF THE PROJECTThis project covers the features of the capacity monitor, the hardware description, the use of transistor-transistor logic and microcontroller, how the system works and its applications.
• 1.4   THE PROJECT   REPORT ORGANIZATION

  This project report is organized into five chapters. The first chapter covers the introduction, aim scope and justification of the project. The second chapter talks about the technology behind the project, the description of the microcontroller, as well as the working principle of the project. Chapter three covers the methodology of the project. Chapter four discusses the designing and construction of the project, as well as other components used in designing this project. Chapter four also talks about the testing of the individual components and packaging of the project. And lastly, chapter five summarizes and concludes the project.