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The effect of material handling on the profitability of a manufacturing company

 

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Project Abstract

Abstract
Material handling is a critical aspect of manufacturing operations that significantly impacts the overall profitability of a company. Efficient material handling processes can lead to cost savings, improved productivity, and enhanced customer satisfaction. On the other hand, poor material handling practices can result in increased operational costs, production delays, and reduced profitability. This research project aims to investigate the relationship between material handling practices and the profitability of manufacturing companies. The study will analyze how factors such as warehouse layout, storage systems, transportation methods, and inventory management impact the overall performance of a manufacturing facility. By examining these key components of material handling, the research seeks to identify best practices that can help companies optimize their operations and improve profitability. The research will utilize a combination of quantitative and qualitative methods to gather data from manufacturing companies of varying sizes and industries. Surveys, interviews, and observational studies will be conducted to collect information on current material handling practices, operational costs, production efficiency, and financial performance. By analyzing this data, the research aims to identify patterns and correlations that can shed light on the impact of material handling on profitability. The findings of this study are expected to provide valuable insights for manufacturing companies looking to enhance their material handling processes and boost profitability. By understanding the key factors that influence the effectiveness of material handling, companies can make informed decisions to streamline operations, reduce costs, and improve overall performance. Additionally, the research will contribute to the existing body of knowledge on supply chain management and operations strategy by highlighting the importance of material handling in achieving sustainable competitive advantage. Overall, this research project will offer a comprehensive analysis of the effect of material handling on the profitability of manufacturing companies. By examining the relationship between material handling practices and financial performance, the study aims to provide practical recommendations for companies to optimize their operations and achieve long-term success in today's competitive market environment.

Project Overview

Material Management, as practiced in business today, can be defined as “a confederacy of traditional material activities bound by a common idea. The idea of an integrated management approach to planning, comersion flow and distribution of products materials form the raw materials state to the finished state. (Iornum, 2007). The above definition implies that material management is generally concerned with the flow of materials from the source of supply through the production line to the final consumers. This means that material management includes such function as the primary responsibilities of purchasing plus other major procurement responsibilities like Inventory Control, traffic, receiving, warehousing as well as production planning and control. Cater Douglas also defined material handling as the aggregate of those ordinary courses of business which are in the process of production of goods or services to be available for sale. Material are significant portion of most firms of assets which accordingly requires substantial investment in order to keep these inventories from becoming unnecessarily large, material must be managed effectively. In modern business greater emphasis have being put in material handling. It concern in material management is to provide materials in the right condition at the right time. It implies that the handling procedures should be able to:

  1. Retain appropriate stock level
  2. Ensure proper use of stock
  3. Ensure that inventory is fully amounted for

Jonny Ater – defines material handling as the movement and protection of materials goods and products through the process of maintaining, distribution, consumption and disposal. Material handling should be controlled and carried out properly if a huge standard of efficiency and cost effectiveness is to be achieved. B.K Bharabo defines material handling as the art and science of moving, packing and storing of material in any form.

    1. Statement of the Problem

Material handling in manufacturing organization is an important aspect of production process. Many companies engage diverse strategies to achieve organizational goal through material handling. The control of material handling as it affects Kaduna Refining and Petrochemical Company (KRPC) is the unavailability of material in store and proper reconciliation of possible loss to business through interruption of production or failure to met orders with the handling cost of stock. Here in Nigeria, a cursory look at our economic problem will appear to suggest the non-adaptation of materials management which is a product of our industrial philosophy that has made our manufacturing sector over important dependent. Though, the organization (KRPC) under the study has advanced stores and way of obtaining their materials, but lack proper personnel to handle the material is a problem.

Objectives of the Study

The following are aimed at realizing the following objectives:

  1. Analyzing the impact of material handling in KRPC.
  2. To know the importance of material handling in an organizational performance are as a whole.
  3. To provide useful recommendation as related to the study.
  4. To give future research room to improve on where the present research stops.
    1. Statement of Hypothesis

H0:   Material handling has no effect on the profitability of a manufacturing company. H1:   Material handling has effect on profitability of a manufacturing company.

Significance of the Study

The significance of the study is to assess the impact of material handling in KRPC and also to suggest and make recommendation to the problem that they may likely occur is material handling is not properly managed in an organization. The research is of significance to me for the following reasons: 1)     It will provide a broad idea to the production company on how they can effectively manage their material handling and minimize losses. 2)     It will idea for organization and enterprises in the aspect of material handling. 3)     It is highly pointed out that the cost material handling involves 40% to 50% of total production cost. Therefore, considerable attention must be taken in the material handling. 4)     Material handling also reduce accidents, greater job satisfaction, increase production and saves time.


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