Project Abstract

Abstract
The construction of a simple metallic mould is a crucial process in various industries, including manufacturing and engineering. This research project focuses on developing a cost-effective and efficient method for constructing metallic moulds for a wide range of applications. The primary objective is to create a mould design that is easy to produce, durable, and capable of producing high-quality products consistently. The construction process involves several key steps, starting with the selection of suitable materials for the mould. The choice of material is critical as it impacts the mould's strength, durability, and overall performance. Common materials used for constructing metallic moulds include steel, aluminum, and various alloys. The selection process considers factors such as the type of product to be manufactured, production volume, and budget constraints. Once the material is chosen, the next step is to design the mould based on the specific requirements of the product. The design phase involves creating detailed drawings and specifications that guide the fabrication process. The design must consider factors such as part geometry, tolerances, and surface finish to ensure that the final product meets the desired specifications. After finalizing the design, the fabrication process begins, which involves machining the raw material to create the mould components. Machining techniques such as milling, turning, and drilling are used to shape the material according to the design specifications. Precision is crucial during the fabrication process to ensure that the mould components fit together accurately and function as intended. Once all the components are fabricated, they are assembled to create the final metallic mould. The assembly process requires careful attention to detail to ensure that all components are aligned correctly and securely fastened together. The completed mould is then tested to verify its functionality and performance. Overall, the construction of a simple metallic mould is a complex yet essential process that requires careful planning, precise execution, and rigorous testing. By following a systematic approach that includes material selection, design, fabrication, and assembly, manufacturers can create high-quality moulds that meet their production needs efficiently. This research project aims to provide valuable insights and guidelines for constructing metallic moulds effectively, helping industries improve their manufacturing processes and product quality.

Project Overview

1.0         INTRODUCTION

The equipment mostly used in the industries and manufacturing establishments requires the production of definite shape, pattern, different design, embossments and others, are usually moulds. The ability of moulds to withstand pressure, distortion and corrosion determines the application.

A mould has been defined as a pattern constructed for the production of the same type of the prototype. The constructional material differs from one operation to another. The diversity of the application gives the need for the designing and development of moulds of different materials, compositions, shapes, textures and crossing resistances.

Mould is as old as man, the early days of the blacksmiths were able to construct, design materials of different shapes and sizes using mould.

1.1                   USES OF MOULDS IN PRODUCTION INDUSTRIES.

–           The metallurgical Industries use mould pattern for different casting operations and diverse application for the productions of metal blocks, building blocks, e.t.c like in the production of both industrial and household plastic wares.

–           In the manufacturing set –up, the different types of accessories that have different profiles are usually produced using moulds.

–          In the mechanical engineering set-up, moulds are usually used for the production of different machines parts with intricate shapes that cannot be easily manufactured on a lathe.

–          The food industry applies for moulds processes for their production. Production of bread is usually a mould patterns process. The still applies to the other foods items like Biscuits, sausage rolls, cakes and others.

–          In pharmaceutical companies where tablet drugs of different sizes and textures are made, ninety – percent (90%) of the tablet drugs are produced in moulds.

–          The electrical components – manufacturing industries utilize moulds for the different production of accessories and fittings used in the household and commercial lighting activities

–          In the candle producing and making industries mould application is for the processes.

This has resulted to the increase of activities in that section. In smaller mould production application, the building industry makes use of mould system in the production of blocks, bricks and others.

Conclusively, the costs of applications of moulds. In the solution of society problems are inexhaustible and very relevant for economic development of any nation.

1.2                         IMPORTANCE OF MOULD MANUFACTURING INDUSTRIES TO THE NATION.

The setting up of mould manufacturing industry in the nation has a lot of implications. Thus practice of importing most machine parts from the overseas have really rendered the action of setting up moulds making industries useless. The economic implications of mould industries are discussed below.

–          The high foreign exchange cost in the importation of moulds and different machines parts could be saved for the nation.

–          The mould industry will assit in producing high texture and corrosive resistant mould that would serve effectively rather than importing moulds that are not manufactured in consideration to the tropical kind of Nigeria environment.

–          In mould industries, the different machines that are usually abandoned due to lack of spare pars are easily moulded and constructed since the material construction is known.

–          The setting-up of mould factory would assist greatly in harnessing the abundant metallic ore deposition in different parts of our country.

–          The mould industry would definitely lead to industrial and commercial growth, since the diverse operations that are usually projected by mould formation would begin to thrive.

–          Conclusively, setting up of mould producing industries will have a positive effect on all facets of projects associated with lack of spare parts and accessories.