Home / Industrial chemistry / Enhancing the properties of coal briquette using spear grass (imperata cylindrica) and elephant grass (pennisetum purpureum)

Enhancing the properties of coal briquette using spear grass (imperata cylindrica) and elephant grass (pennisetum purpureum)

 

Table Of Contents


<p> </p><p></p> <p>TITLE ………………………………………………………… i<br>CERTIFICATION …………………………………………… ii<br>DEDICATION ……………………………………………… iii<br>ACKNOWLEDGENTS ……………………………………… iv<br>ABSTRACT ………………………………………………… v<br>TABLE OF CONTENTS …………………………………… vi-viii<br>LIST OF TABLES …………………………………………… viii-ix<br>LIST OF FIGURES ………………………………………… ix<br>LISTES OF PLATES……………………………………… x</p><p>

Chapter ONE

<br>1.0 INTRUCTION…………………………………………… 1<br>1.1 Background of the Study……………………………… 1-5<br>1.2 Literature Review……………………………………… 5<br>1.2.1 Briquetting Process……………………………………… 5-7<br>1.2.2 Historical Background of Briquetting Process………… 7-9<br>1.3 Bio-Coal Briquettes……………………………………… 9-12<br>1.3.1 Characteristic’s of Bio-Coal Briquettes………………… 12-14<br>1.3.2 Comparative Tests of different Bio-Coal Briquette…… 15<br>1.3.3 Comparison of Efficiency of Bio-Coal Briquette with<br>Fuel wood. ………………………………………….… 16<br>1.3.4 Production Process of Bio-Coal Briquette……………… 16-19<br>1.3.5 Bio-coal Briquette Ash………………………………… 19-20<br>1.4 Preparation of other Types of Briquettes……………… 21-23<br>1.5 Combustion Process…………………………………… 24-25<br>1.5.1 Pyrolysis and Combustion of Cellulosic Materials…… 25-27<br>1.5.2 Pyrolysis and Combustion of Coal…………………… 27- 28<br>1.6 Coal…………………………………………………… 28-29</p><p>viii<br>1.6.1 Types of Coal………………………………………… 29-30<br>1.6.2 Gasification of Coal………………………………….. 31<br>1.6.3 Liquefaction of coal………………………………….. 31-32<br>1.6.4 Coke…………………………………………………… 32<br>1.6.6 Coal in Nigeria………………………………………… 33<br>1.7 Biomass Resources of Nigeria………………………… 34-37<br>1.7.1 Spare Grass (Imperata Cylindrica)…………………… 37-38<br>1.7.2 Elephant Grass (Pennisetum Purpureum)……………… 39<br>1.8 Starch as a Binder……………………………………… 40-41<br>1.9 Calcium Hydroxide……………………………………. 41-43<br>1.10 Objectives of the study……………………………….. 43</p><p>

Chapter TWO

<br>2.0 Experimental…………………………………………….. 44<br>2.1 Materials and Their Sources……………………………… 44-45<br>2.2 Preparation of Materials…………………………………. 45-46<br>2.3 Proximate Analysis of the Materials……………………… 46<br>2.3.1 Determination of Moisture Contents…………………… 46-47<br>2.3.2 Determination of Ash Contents…………………………. 47<br>2.3.3 Determination of Volatile Matter/Fixed Carbon………… 48<br>2.3.4 Determination of Calorific Value……………………….. 48-49<br>2.4 Chemical Analyses of the Raw Materials………………… 50<br>2.4.1 Determination of Trace/Heavy Metal…………………… 50<br>2.4.2 Determination of Sulphur Content………………………. 51<br>2.5 Preparation of Briquette Samples………………………. 51-55<br>2.6 Characterization of Briquette Samples…………………… 56<br>2.6.1Determination of Density…………………………….. 56<br>2.6.2 Determination of Porosity Index………………………… 56-57<br>2.6.3 Determination of Compressive Strength ……………… 57-58</p><p>ix<br>2.6.4 Determination of Ignition Time……………………….. 58<br>2.6.5 Determination of Cooking Efficiency(water boiling test).. 58-59</p><p>

Chapter THREE

<br>3.0 Results and Discussion…………………………………… 61<br>3.1 Results of Proximate Analysis of the Raw Materials……… 61-63<br>3.2 Results of Chemical Composition of the Raw Materials… 64-65<br>3.3 The Effect of Biomass Concentration on the Properties of the<br>Briquettes………………………………………………… 65<br>3.3.1 Effect of Biomass Concentration on the Moisture Content… 65-67<br>3.3.2 Effect of Biomass Concentration on the Ash Content………. 68-69<br>3.3.3 Effect of Biomass Concentration on the Density and Porosity<br>Index………………………………………………………… 70-72<br>3.3.4 Effect of Biomass Concentration on the Compressive Strength.73-75<br>3.3.5 Effect of Biomass Concentration on the Calorific Value………75-77<br>3.3.6 Effect of Biomass Concentration on the Ignition Time………..78-79<br>3.3.7 Effect of Biomass Concentration on the Cooking Efficiency…80-84<br>3.3.8 Burning Characteristics of the Briquettes…………………… 85<br>3.4 Conclusion/ Recommendation…………………………………..86<br>3.5 References………………………………………………………..87-93</p><p>LIST OF TABLES<br>1. Comparative Test of Different Bio coal Briquettes…………………15<br>2. Chemical Composition of Bio-coal Briquette Ash………………….20<br>3. Formulation of Briquette Samples of Elephant Grass ………………52<br>4. Formulation of Briquette Samples of Spear Grass………………….52<br>5. Proximate Analysis of the Raw Materials……………………….. 61<br>6. Trace Element Composition of the Raw Materials…………………64</p><p>x<br>7. Effect of Biomass Concentration on the Moisture Content of the<br>briquettes………………………………………………………… 66<br>8. Effect of Biomass Concentration on the Ash Content of the<br>Briquettes………………………………………………………… 68<br>9. Effect of Biomass Concentration on the Density and<br>the Porosity Index of the Briquette……………………………….70<br>10. Effect of Biomass Concentration on the Compressive<br>Strength of the Briquette………………………………………….73<br>11. Effect of Biomass Concentration on the Calorific<br>Value of the Briquette……………………………………………..76<br>12. Effect of Biomass Concentration on the Ignition Time……….….78<br>13. Effect of Biomass Concentration on the Cooking<br>Efficiency of the Briquette…………………………………… 80<br>14. Burning characteristics………………………………………… 85</p><p>LIST OF FIGURES<br>1. Basic Process Flow for Bio-coal Briquette production…….…….18<br>2. Basic Process Flow for Production of Biomass Briquette………..22<br>3. Basic Process Flow for Production of Coal Briquette……………23<br>4. Chemical Structure of Coal………………………………………29<br>5. Proximate Analysis of the Raw Materials……………………62-63<br>6. Chemical Composition of the Raw Materials……………………65<br>7. Effect of biomass concentration on moisture content……………67<br>8. Effect of biomass concentration on ash content…………………69<br>9. Effect of biomass concentration on porosity index…………… 72<br>10. Effect of biomass concentration on density…………………… 72<br>11. Effect of biomass concentration on compressive strength………75<br>12. Effect of biomass concentration on calorific value…………… ..77<br>13. Effect of biomass concentration on the ignition time………… ..79</p><p>xi<br>14. Effect of biomass concentration on the burning rate…………..…..81<br>15. Effect of biomass concentration on the water boiling time ……….83<br>16. Effect of biomass concentration on the specific fuel consumption.83</p><p>LIST OF PLATES 1. Picture of spear grass…………….………………………………38<br>2. Picture of elephant grass………………………………………….38<br>3 Picture of prepared materials……………………………………..46<br>4 Picture of manual pelletting machine……………………………..50<br>5 Picture of Oxygen bomb calorimeter……………………………..50<br>6 Picture of bio-coal briquette of elephant grass……………………55<br>7 Picture of bio-coal briquette samples of spear grass…………… 55<br>8 Manual briquette machine…………………………………………60</p> <br><p></p>

Project Abstract

<p> </p><p></p> The urgent need to protect our forest, to mitigate health hazards faced by<br>the people from the use of firewood for cooking and to find an effective<br>means of managing agro wastes has prompted a research on improving the<br>properties of coal briquette using spear grass (Imperata cylindrica) and<br>elephant grass (Pennisetum purpureum). In the research, proximate<br>analysis and the elemental composition of the plant materials were carried<br>out alongside with a coal sample. Briquettes of different composition were<br>produced by blending the plant materials with the coal at various<br>concentrations 0%, 10%, 20%, 30%, 40%, 50% and 100%. The physical,<br>mechanical and combustion properties of the briquettes were compared. It<br>was found that the ignition, burning rate and reduction in smoke emission<br>showed improvement with increase in biomass concentration. Compressive<br>strength and cooking efficiency – water boiling time and specific fuel<br>consumption showed initial improvement and rendered to break with<br>briquette containing biomass concentration of 50% for elephant grass<br>briquette. For spear grass, the compressive grass was at maximum at<br>biomass concentration of 30%. <br><p></p>

Project Overview

<p> </p><p>INTRODUCTION<br>1.1 Background of the Study<br>Nigeria, like other sub-Saharan countries, has faced forest degradation<br>problems due to combination of factors. Some of the factors are<br>clearing of land for agricultural and industrialization purposes, over<br>grazing, bush fires, drought, over exploitation, ever- increasing<br>deforestation along with the increased in the consumption of fuel wood<br>etc.<br>About 80% of Nigerians live in the rural or semi-urban areas and they<br>depend solely on fuel wood for their energy needs. Fuel wood accounts<br>for about 37% of the total energy demand of the country. Investigations<br>showed that out of the total wood demand from the forest, 90% goes to fuel wood. Presently, Nigeria reportedly consumes about 43 x 109 kg of<br>fuel wood annually [1] and it will be far more than this by the end of<br>2010 if the present trend continues [2]. However, it is very obvious that<br>reduction in the use of fuel wood will drastically reduce the pressure<br>mounted on the forest in search of wood.<br>Meanwhile, it was reported that the total forest cover of Nigeria is still<br>less than 10% of the land area, which is far below the 25%<br>recommended by the United Nation Development Programme (UNDP)<br>[2]. Therefore, it is imperative that concerted efforts are needed to<br>address this situation.</p><p>2</p><p>Furthermore, in the recent years, global warming has become an<br>international concern. Global warming is caused by green house gasses<br>which carbon dioxide is among the major contributors. It was shown<br>that increased emission of CO2 in the atmosphere in the recent time has<br>exacerbated the global warming [3]. Part of the reasons for this can be<br>explained from the fact that the forest resources which act as major<br>absorbers of CO2 have been drastically reduced owing to the fact that<br>the rate of deforestation is higher than the afforestation effort in the<br>country.<br>Apart from environmental effects, the use of fuel wood for cooking has<br>health implications especially on women and children who are<br>disproportionately exposed to the smoke. Women in rural areas<br>frequently with young children carried on their backs or staying around<br>them, spend one to six hours each day cooking with fuel wood. In<br>some areas, the exposure is even higher especially when the cooking is<br>done in an unventilated place or where fuel wood is used for heating of<br>rooms. Generally, biomass smoke contains a large number of<br>pollutants which at varying concentrations pose substantial risk to<br>human health. Among hundreds of the pollutants and irritants are<br>particulate matters, carbon monoxide, formaldehyde and carcinogens such as benzo[α]pyrene, 1,2–butadiene and benzene [4]. Studies<br>showed that indoor air pollution levels from combustion of bio fuels in<br>Africa are extremely high, and it is often many times above the</p><p>3</p><p>standard set by US Environmental Protection Agency (US-EPA) for ambient level of these pollutants [5].<br>Also, consistent evidence revealed that exposure to biomass smoke<br>increases the risk of a range of common diseases both in children and<br>in adults. The smoke causes acute lower respiratory infection (ALRI)<br>particularly pneumonia in children [6, 7]. Among the women, it causes<br>chronic bronchitis and chronic obstructive pulmonary diseases (COPD)<br>(Progressive and incompletely reversible air ways obstruction) [8,9].<br>Eyes irritation (sore, red eyes, tears) from the smoke is also a common<br>experience in the use of fuel wood. A hospital based case – control<br>studies proved that a person exposed to smoke of biomass has high risk<br>of cataracts disease [10]. This evidence was further substantiated by an<br>experiment carried out on animals which showed that biomass smoke<br>is capable of damaging eye lens [11].<br>In the whole, it was summed up that the total deaths attributed to the<br>use of fuel wood in Nigeria are about 79,000. Also nearly 45% of the<br>national burden diseases are related to solid fuel use, according to a WHO Survey [2]. Again, combustion of raw coal has equally been<br>reported to have detrimental effects on both environments and the<br>health of the people. Among other effects, inhalation of coal smoke<br>increases the risk of lung cancer [12].<br>Frankly speaking, transition to electricity or gas would have been the<br>healthiest solution to these problems but the likelihood of a complete</p><p>4</p><p>transition in the poorer urban and rural communities in the near future<br>is minimal. Therefore it is pertinent that other intervention measures<br>especially ones recommended by WHO [4] should be adopted to<br>mitigate these health risks to the lowest possible level and equally to<br>relieve the forest resources from pressure mounted on it.<br>Fortunately, researches have shown that a cleaner, affordable fuel<br>source which is a substitute to fuel wood can be produced by blending<br>biomass (agricultural residues and wastes) with coal. Nigeria has large<br>coal deposit which has remained untapped since 1950’s, following the<br>discovery of petroleum in the country. Also, millions of tonnes of<br>agricultural wastes are generated in Nigeria annually. But it is<br>unfortunate that farmers still practise “slash–and-burn” agriculture.<br>These agricultural wastes they encounter during clearing of land for<br>farming or during processing of agricultural produce are usually burnt<br>off. By this practice, not only that the useful raw materials are wasted,<br>it further pollutes the environment and reduces soil fertility.<br>Fire affects soil below ground biodiversity, geomorphic process, and<br>volatilizes large amount of nutrients and carbon accumulated in the soil<br>organic matter [13]. Furthermore, during process of burning of<br>agricultural wastes on the field, if it is not properly controlled, it can<br>inadvertently lead to bush fire, destroying further the forest which has<br>suffered much from the hand of wood seekers.</p><p>5</p><p>Forest fire is one of the severe environmental problems in Nigeria and<br>every year various forest types are burnt as a result of fire set up<br>deliberately or inadvertently through careless or uncared acts. Forest<br>fire destroys the fresh saplings, seedlings and arrest regeneration of<br>native species [13].<br>However, these health hazard faced by people from the use of fuel<br>wood, along with the agricultural wastes management and reduction of<br>pressure mounted on the forest can be mitigated if Nigeria will switch<br>over to production and utilization of bio-coal briquette; a cleaner and<br>environmental friendly fuel wood substitute made from agricultural<br>wastes and coal. Moreover, this will offer a good potential for<br>utilization of a large coal reserve in Nigeria for economic<br>diversification and employment generation through bio-coal briquette<br>related SMEs.<br>1.2 Literature Review<br>1.2.1 Briquetting Process<br>Briquetting is a mechanical compaction process for increasing the<br>density of bulky materials. This process is used for forming fine<br>particles into a designed shape. It can be regarded as a waste control<br>measure in the case of production of briquettes from agricultural<br>wastes. However, depending on the material of interest, briquetting can<br>be used to provide fuel source as a preventive measure to many<br>ecological problems. Briquetting is a high- pressure process which can</p><p>6</p><p>be done at elevated temperature [14] or at ambient temperature [15, 16]<br>depending on the technology one wants to employ.<br>During this process, fine material is compacted into regular shape and<br>size which does not separate during transportation, storage or<br>combustion. In some briquetting techniques, the materials are simply<br>compressed without addition of adhesive (binderless briquettes) [17,<br>18] while in some, adhesive material is added to assist in holding the particles of the material together [15, 16].<br>Generally, briquetting process has focused more on the production of<br>smokeless solid fuels from coal and agricultural wastes. There are<br>various techniques which have been used to produce smokeless solid<br>fuel from coal fine. The most common technique is the use of roller<br>press using only moderate pressure and binder. Note that the machines<br>employed for this process are also used to make other kind of non-fuel<br>briquettes from inorganic materials such as metal ores. However,<br>briquetting of organic materials (agricultural wastes) requires<br>significantly higher pressure as additional force is needed to overcome<br>the natural springness of these materials. Essentially, this involves the<br>destruction of the cell walls through some combination of pressure and<br>heat. High pressure involved in this process suggests that organic<br>briquetting is costlier than coal briquettes.<br>Various briquetting machines have been designed, ranging from very<br>simple types which are manually operated to more complex ones</p><p>7</p><p>mechanically or electrically powered. Generally, briquetting operations<br>have developed in two directions, mechanically compression<br>(hydraulic or pistons) and worm screw pressing types.<br>1.2.2 Historical Background of Briquetting Process [18- 21]<br>Although, compaction of loose combustible materials for fuel making<br>purposes is a technique which has been in existence thousands of years<br>ago but industrial method of briquetting seems to be dated back to<br>eighteenth century. In 1865, report was made on machines used for<br>making fuel briquettes from peats and are recognized as the<br>predecessors of the present briquetting machines. Since then, there has<br>been a wide spread use of briquettes made from brown coal and peat<br>etc.<br>The use of organic briquettes (biomass briquettes) started more<br>recently compared to coal briquette. It seams to have been common<br>during World War and during the 1930s depression. The modern<br>mechanical piston briquetting machine was developed in Switzerland<br>based upon German development in the 1930s. Briquetting of saw dust<br>are widespread in many countries in Europe and America during World<br>War II because of fuel shortages. However, after the World War,<br>briquettes were gradually phased out of the market because of<br>availability and cheapness of hydrocarbon fuels.<br>As time went on, the use of organic briquette was revitalized due to<br>high energy prices in the 1970s and early 1980s mainly for industrial</p><p>8</p><p>heating in USA, Canada and Scandinavia, etc. In Japan, the use of<br>briquette seems to be very common especially the use of “Ogalite” fuel<br>briquettes made from saw dust and rice husk. The Japan technology<br>has spread to Taiwan, and from there to other countries such as<br>Thailand, Asia, USA and some other European countries. This type of<br>briquette has been in use in Japan since 1950s as a substitute for<br>charcoal which was then a widespread fuel source.<br>Furthermore, in Great Britain, the first fuel briquette was manufactured<br>by the Powell Dul Fryn Company in 1938 by heating anthracite chips bound with pitch to a temperature of around 750oC to produce a<br>briquette known as phurnacite and this production was taken over by<br>the National Coal Board in 1942. They were able to produce half a<br>million tonne of coal annually. It was also reported that the same<br>technique was tried on production of smokeless coal briquette from<br>low-rank coal containing as much as 30-40% volatile materials. But the<br>problem was how to reduce the volatile component of the coal to<br>prevent smoke formation and at the same time, retaining sufficient<br>active constituents to give an easily lighted bright fire with a high<br>radiation. It was found that moderate heating (carbonization) of the low<br>rank coal not only drives off a portion of the volatile matter but appears<br>to change the remaining volatile portion in such a way that it does not smoke even with a volatile content as high as 23%. Phurnacite was<br>produced from low-rank coal by heating the coal bound with pitch to</p><p>9</p><p>200oC. Since then, other technologies for production of smokeless<br>briquettes were developed in Britain. These include the multi heat<br>briquette marketed by the National Coal Board. This brand of<br>smokeless briquette was made by curing pitch bound briquette in a bed of sand which is fluidized and kept at a temperature of about 380oC.<br>Other types of briquettes developed were home fire and room heat.<br>Today, many other developing countries have adopted and developed<br>briquetting technology, owing to high cost and scarcity of fuel.<br>Common types of briquettes so far in use are coal briquettes, peat<br>briquettes, charcoal briquettes and biomass briquettes, etc. Most<br>recently, researches showed that blending of coal and biomass will give<br>rise to a briquette with better combustion properties and pollutants<br>emission reduction. This type of briquette is known as bio-coal<br>briquette. Some authors simply called it biobriquette [16].<br>1.3 Bio-Coal Briquettes<br>Bio-coal briquette is a type of solid fuel prepared by blending coal,<br>biomass, binder and sulphur fixation agent [23,24]. Other additives<br>may also be added. A research showed that bio-coal briquettes may be<br>prepared by blending the following [15]: ï‚· Biomass (25% to 50%) ï‚· Coal (75% to 50%) ï‚· Sulphur fixation agent (up to 5%) ï‚· Binder (up to 5%)</p><p>10</p><p>Also, according to clean coal technologies Japan, bio-coal briquettes<br>are prepared by blending: ï‚· Biomass (10% to 25%) ï‚· Coal (75% to 90%) ï‚· Sulphur fixation agent (depending on the sulphur content of the<br>coal).<br>In this process, Ca(OH)2 acts as both sulphur fixation agent and the<br>binder [16]. Also, activators such as iron oxide, potassium manganate<br>and sodium chloride have been reported to have the ability of<br>improving the thermal efficiency of the briquette [26].<br>The high pressure involved in the process ensures that the coal particles<br>and the fibrous biomass material interlace and adhere to each other as a<br>result, do not separate from each other during combustion,<br>transportation and storage. During combustion, the low ignition<br>temperature of the biomass simultaneously combusts with the coal. The<br>combined combustion of both gives a favorable ignition and fire<br>properties; emits little dust and soot, generates sandy combustion ash,<br>leaving no clinkers [16, 24]. Also the desulfurizing agent such as<br>Ca(OH)2 in the briquette effectively reacts with the sulphur content of<br>the coal to fix about 60-80% of it into the ash [16]. It was showed that<br>lime (CaO) as a desulfurizing agent was able to capture up to 90-95%<br>of the total sulphur in the coal, leaving only 5-10% emitted as sulphur<br>oxides [25]. The equation of the reaction is as follows:</p><p>11</p><p>CaO(s) + SO2 (g) + ½ O2 (g) CaSO4(s).<br>Evidence also revealed that lime when used as desulfurizer also acts as<br>a binder. Also clay has been reported to be a good desulfurizing agent.<br>Clay contains CaO and MgO which acts as desulfurizing agents. Also<br>it contains Fe2O3 which has been shown to have a catalytic effect on<br>the sulfation reaction [25].<br>There are various biomass resources available for production of bio<br>coal briquettes. Some of them are straw, sugar bagasse (fibrous residue<br>of processed sugar cane), corn stalk, groundnut – shell, wheat straw,<br>palm husk, rice husks, corn cob, forest wastes, and other agricultural<br>wastes. Several researches on bio–coal briquette have been carried out<br>using some of these biomass resources. There are records of researches<br>carried out on production of bio-coal briquettes using sawdust [27],<br>rice straw [28], olive stone [29, 30] and maize cob [24], etc.<br>Furthermore, it has been shown that any grades of coal can be used for<br>bio-coal production, even low grade coal containing high sulphur<br>contents [24, 26]. This implies that, by this technology, extra cost of<br>carbonizing low grade coal before briquetting is saved.<br>Binder is an adhesive material which helps to hold the particles of the<br>material together in the briquette. Apart from its function to hold the<br>particle from separation, it also protects the briquette against moisture<br>in case of long storage [13]. There are several binders that can be used.<br>Some of them are starch (from various starchy root such as cassava,</p><p>12</p><p>and cereals), molasses, clay and even tree gum, etc. Some chemical<br>substances have also been used as binding agent for production of<br>briquettes. Some of them are asphalt [31], potassium [32], magnesia<br>[33], ammonium nitrohumate [34] and commercial pitch [35]. Though<br>the use of starch as binder is satisfactory in every respect, it<br>disintegrates under moist or tropical condition. However, the use of<br>small additional hydrocarbon binder such as pitch or bitumen has been<br>reported to improve the water resisting property [36]. Moreover, the<br>nature of the binder has influence in the combustibility of the briquette<br>produced. For instance, briquette produced using clay takes longer time<br>to ignite than the one produced using starch [13]. The reason for this is<br>because of non-combustibility of clay compared to starch.<br>1.3.1 Characteristics of Bio-Coal Briquettes<br>(1) Bio-coal briquette decreases the generation of dust and soot up to<br>one-tenth that of direct combustion of coal [16]. Combustion of<br>coal generates dust and soot because, during the combustion, the<br>volatile components of the coal are released at low temperature (200-4000C) as incomplete combusted volatile matter. For bio-coal<br>briquette, since the biomass component of the briquette ignites at<br>low temperature compare to the coal, this ensures that the volatile<br>matter in the coal which would have otherwise been liberated as<br>smoke at low combustion temperature combusts completely. By so<br>doing, there is a significant reduction in the amount of dust and</p><p>13</p><p>soot generated. Note that smoke is a complex mixture of air-borne<br>solid and liquid particulates as well as gases evolved on pyrolysis<br>or combustion of material [45].<br>(2) Bio-coal briquette has a significant shorter ignition time when<br>compared with coal or conventional coal briquette [15]. This is<br>because of the biomass component of the briquette. Biomass has<br>low ignition time.<br>(3) Bio-coal briquette has superior combustion-sustaining properties.<br>Because of low expansibility and caking properties of bio-coal<br>briquette, sufficient air flow is maintained between the briquettes<br>during combustion in a fire-place. Hence it has very good<br>combustion-sustaining properties and does not die out in a fireplace<br>or other heater even when the air supply is decreased [16]. This<br>property offers the opportunity of adjusting the combustion rate of<br>the bio-coal briquette easily.<br>(4) Bio-coal briquette emits less SO2. It contains desulfurizing agent<br>and the high pressure involved in the process enables the coal<br>particles to adhere strongly to the desulfurizing agent. During<br>combustion, the desulfurizing agent effectively reacts with the<br>sulphur content of the coal to form a solid compound instead of<br>being released as oxides of sulphur to the atmosphere. However, it<br>is widely accepted that bio-coal briquette technology is one of the</p><p>14</p><p>most promising technologies for the reduction of SO2 emission<br>associated with burning of coal [24,37].<br>(5) Bio-coal briquette has high breaking strength for easy<br>transportation. The high pressure involved in the process coupled<br>with the binder, compressed the raw materials into a rigid mass<br>which does not break easily, hence can be stored and transported<br>safely [16].<br>(6) Bio-coal briquette generates sandy ash which can be utilized in<br>agriculture for soil improvement [38]. In the briquette, since the<br>fibrous biomass intertwined with the coal particles, the resulted ash<br>after combustion does not adhere or form clinch-lump, therefore,<br>the ash is always sandy.</p><p>(7) Bio-coal briquette burns nearly perfect; therefore the flame has<br>significant higher temperature than simple biomass burning [39] or<br>coal [26].</p><p>15</p><p>1.3.2 Table 1: Comparative Tests of Bio-coal Briquettes [40]</p><p>Briquettes</p><p>Calorific value (kcal/kg)<br>Mass(in kg) of Evaporated water by 1kg of the briquette<br>Time(in minute) to cook a mixture of 1kg of mansuli rice, 0.25kg of rahar dal and 0.5kg of potatoes<br>Mass (in kg) of fuel consumed.<br>75% coal (Jumlepani ghorahi coal) and 25% biomass (Lumibini bagasse.</p><p>4222.5</p><p>1.5</p><p>64</p><p>1.535<br>80% coal (40% Jumlepani Ghorahi coal and 40% lignite) and 20% biomass (Lumbini bagasse)</p><p>____</p><p>____</p><p>104</p><p>1.650<br>20% coal (Abidara coal) and 80% biomass (Chitiwan rice husk)</p><p>3806</p><p>1.0</p><p>_____</p><p>_____</p><p>40% of coal<br>(Abidara coal) and<br>58% biomass<br>(Nawalparasi rice<br>husk) and 2%<br>Chovar lime.</p><p>____</p><p>_____</p><p>83</p><p>2.643<br>Coal (Indian coal) 5900 2.46 ____ ____<br>Cowdung 3710 1.2 144 4.00<br>Rice husk. 3688 0.86 112 3.035<br>Fuelwood. 3600 0.68 85 2.992</p><p>16</p><p>1.3.3 Comparison of Efficiency of Bio-Coal Briquette with Fuel<br>Wood.<br>Comparative tests of different bio-coal briquettes with fuel wood<br>showed that [40]: ● Bio-coal briquettes can boil more water than fuel wood using an<br>appropriate stove, under similar condition. ● Bio-coal briquette takes less time to cook the same amount of<br>foodstuffs than fuel wood. ● Only half the weight of bio-coal briquette (75% of coal and 25% of<br>biomass) is required to achieve the same results compared to fuel<br>wood. ● Bio-coal briquettes are easier to ignite and last for a longer period of<br>time than fuel wood. ● The combustion temperature of bio-coal briquette is higher than that<br>of fuel wood [29].<br>1.3.4 Production Process of Bio-Coal Briquette<br>The production process of bio-coal briquette is very simple and cost<br>effective. The raw materials; coal and biomass are pulverized to a size<br>of approximately 3mm and then dried. Research showed that 0-5mm is<br>the optimum particle size of the raw materials for a briquette [41]. The<br>dried pulverized materials, a desulfurizing agent and binder are mixed<br>together in appropriate proportions and are compressed with briquette<br>machine into a designed shape. The type of briquette machine</p><p>17</p><p>determines the shape and size of the briquette. Some briquette<br>machines have small mould while some have relatively larger mould.<br>For a large mould, there is always a facility which creates holes in the<br>briquettes when formed. These holes are necessary for efficient<br>combustion of the briquette. It allows for proper flowing of air needed<br>to maintain the combustion [42].<br>In this production process, high temperature is not required. The<br>process is simple, safe and does not require skilled operating technique.<br>Hence the process can easily be adopted and sustained in Nigeria. The<br>basic process flow for bio-coal production is shown in Fig.1.</p><p>18</p><p>Fig.1: Basic process flow for bio-coal production</p><p>Crushing<br>Drying<br>Briquetting<br>Mixing<br>Biomass<br>Pressure: 1-3t/cm2 Temperature: room temp.<br>Drying<br>Storage<br>Desulfurizer, binder, water<br>Raw coal<br>Drying<br>Crushing</p><p>19</p><p>Production of Bio-coal Briquette by Co–pyrolysis of Coal and<br>Biomass<br>In this method, the raw materials; coal and biomass are first co<br>carbonized. The coal and the biomass are dried up to 15% moisture of<br>the materials. And the material is ground and sieved to get fractions<br>between 0-5mm. After that, the fine coal and biomass are mixed together and co-carbonized to a temperature of 500-600oC for 20-30<br>minutes. Then, a binder and desulfurizing agent are added in the<br>appropriate amount. The mixture is blended very well and compressed<br>into briquettes and the mechanical strength and water resistance is improved by curing the briquette at a temperature between 120-180oC<br>for 2-4 hours. However, this method of production of bio-coal briquette<br>seems to be more expensive than the previous method due to extra<br>energy needed for carbonization of the raw materials.<br>1.3.5 Bio-coal Briquette Ash<br>The ash of bio-coal briquette has been shown to be effective for soil<br>improvement [43,37]. Table 2 shows the chemical composition of the<br>ash of a bio-coal briquette sample {coal (72.5%), biomass (13% saw<br>dust, and 1.5% straw), CaO (7%)} [26]. The ash contains calcium<br>compounds such as Ca(OH)2, CaO, CaSO4.2H2O, CaSO3, CaCO3, etc<br>which make it to have an acid neutralizing ability and as well,<br>functions as plant nutrient. Also, because sulphuric by-products in bio<br>coal ash is generated from sulphur in the coal, bio-coal briquette</p><p>20</p><p>produced with a coal having higher sulphur contents might produce<br>more effective soil improving ash [26].<br>Furthermore, there was a plan by China to employ the use of bio-coal<br>briquette and its ash as a CDM (Clean Development Mechanism) to<br>obtain carbon credit in order to implement the reduction of CO2. The<br>plan was to switch from the use of coal to bio-coal briquette and<br>utilization of the ash to improve the soil on desert and semi-desert<br>areas along with planting of trees in the improved soil of the areas [26].<br>This suggests that it is possible to reduce CO2 and at the same time<br>keep coal consumed.<br>Table 2: chemical analysis on bio-coal briquette ash<br>Compounds Percentage composition (%)<br>Ca(OH)2 1<br>CaO 9<br>CaSO3 1<br>CaSO4.2H2O 10<br>SiO2 27<br>CaCO3 5<br>Al2O3 19</p><p>21</p><p>1.4 Preparation of other types of Briquettes<br>As it has been mentioned earlier, briquette is a kind of solid smokeless<br>fuel produced by compressing pulverized raw material under high<br>pressure at ambient or elevated temperature. The raw materials are<br>generally coal and biomass of various forms. The name given to any<br>fuel briquette depends on the materials of which it was made. For<br>instance, common briquettes; peat briquettes, charcoal briquettes,<br>biomass briquettes and coal briquettes are prepared as follows:<br>Peat briquettes: Peat briquette consists of shredded peat, compressed<br>to form a solid fuel [44].<br>Charcoal briquettes: Charcoal briquette is a common type of briquette<br>made by compressing pulverized wood charcoal with a binder.<br>However, other activator such as sodium nitrate may be added as an<br>accelerant.<br>Biomass briquettes: Biomass briquette is made from agricultural<br>wastes. It is a renewable source of energy. Lignin and cellulose are the<br>two major compounds of biomass. The lignin distributed among<br>cellulose determines the structural strength of biomass [39]. Lignin is a<br>non-crystallized aromatic polymer with no fixed melting point. When heated to 200-300oC, lignin melts and liquefies. When pressure is<br>applied in this case, the melted lignin glues the cellulose together;<br>hence the biomass is briquetted when cooled. This method of<br>production of biomass briquette is based on lignin plasticization</p><p>22</p><p>mechanism [39]. However, biomass briquette can also be produced at<br>room temperature by the application of another briquetting technique;<br>in that case binder is used.</p><p>Fig.2: Basic process flow for production of biomass briquette by<br>plasticization mechanism</p><p>Coal briquette: Coal briquettes are made by compressing finely<br>divided coal particles. The coal is dried, crushed into appropriate<br>particle sizes. Binder and desulfurizing agents are added, then the<br>material is compressed into briquette [25]. Also, coal briquette can<br>Biomass<br>Crushing<br>Drying<br>Briquetting<br>Cooling<br>Storage<br>Diameter &lt; 10mm<br>Moisture 6-14%<br>Pressure: 4-60Mpa Temperature: 160-280oC</p><p>23</p><p>be produced by first carbonizing the coal before it is used [16].<br>During the carbonization, some of the volatile components of the<br>coal are driven off.</p><p>Fig.3: basic process flow for production of coal briquette</p><p>Crushing<br>Drying<br>Briquetting<br>Carbonization<br>Mixing<br>Diameter: 5-50mm<br>Moisture: 10% or lower<br>Pressure of 300-500kg/cm2 (roll-molding briquette machine) and room temperature.<br>Raw coal<br>Drying<br>Storage<br>450oC<br>Desulfurizer, binder, water</p><p>24</p><p>1.5 Combustion Process<br>Burning process is a self-sustaining exothermic chemical reaction.<br>Burning is first initiated by initial supply of external heat. When this<br>initial heat is being supplied to a material, the temperature of the<br>material is raised until at a certain temperature, the material begins to<br>degrade into various gases (combustible and non-combustible gases) as<br>well as carbonaceous char. This process is known as pyrolysis. Then;<br>ignition occurs between the combustible gases produced and oxygen at<br>ignition temperature to produce flame [45]. If there is insufficient<br>supply of oxygen, there will be incomplete combustion resulting into<br>formation of carbonaceous products (such as char), smoke, unburnt<br>flammable volatile and non-flammable gases.<br>Smouldering:<br>Smouldering simply means burning of substance without flame. It is a<br>heterogeneous oxidation of a solid surface by a gaseous oxidant<br>(oxygen) [45]. Charcoal is an example of substance that smoulders.</p><p>Factors which Control Burning of Material<br>Some factors which control the burning of substances are listed below; ● Chemical composition of the material ● Geometry of the material (bulk, packing, orientation and surface<br>contour, etc) ● Size of the material</p><p>25</p><p>● Condition of burning such as initial temperature, relative humidity<br>and draught.<br>However, the chemical composition and physical properties of a<br>briquette such as thermal conductivity, porosity, calorific value and the<br>moisture contents, etc, will have a great influence on the combustion<br>performance of the briquette. Again, the rate of adsorption of oxygen<br>and desorption of the combustible products also have rolls to play in<br>the general combustion rate. Therefore, the spatial configuration of the<br>briquettes on the combustion boat is important. Loosely packed<br>briquettes in the combustion boat will have tendency to promote rapid<br>diffusion of the oxidants for a better combustion.<br>1.5.1 Pyrolysis and Combustion of Cellulosic Materials (Grasses)<br>As it has been mentioned earlier, burning of substance proceeds in two<br>stages; first, pyrolysis of the material and then the combustion<br>(oxidation) of the combustible pyrolysis products with release of<br>energy. In practice, pyrolysis and combustion of the resulted volatiles<br>may occur at almost the same time. The gas or gases evolved from<br>pyrolysing substances depend upon the heating rate and largely on the<br>nature of the substance. Common gaseous pyrolysates (pyrolysis<br>products) arising from pyrolysis of cellulosic materials include: carbon<br>dioxide (CO2), carbon monoxide (CO), ammonia (NH3), methane<br>(CH4), hydrogen (H2), hydrogen cyanide (HCN) and water vapor<br>(H2O), etc [45].</p><p>26</p><p>The degradation of cellulose may arise from the cleavage of the<br>glucosidic bond or by dehydration or breakdown of the anhydroglucose units. Below 300oC, dehydration, elimination and breakdown occur.<br>The result of this process is gradual charring and depolymerization of<br>the macromolecules. At higher temperature, there is rapid cleavage of<br>the glucosidic bond accompanied by evaporation of the products.<br>Cellulosic pyrolysis takes either of these routes [45].</p><p>Laevoglucosan CO + other combustible<br>Volatiles eg. Alkanes,<br>1 alkenes, alkanols,<br>aldehydes and ketones.<br>(C6H10O5)n<br>2<br>H2O + C (Char).</p><p>The first route involves depolymerization of dehydrocellulose chain<br>forming laevoglucosan which further decomposes to form flammable<br>volatiles; carbon monoxide, alkanes, alkenes, alkanols, aldehydes etc.<br>The volatiles can subsequently form secondary pyrolysis products and<br>or combust in the presence of oxygen with release of heat.</p><p>27</p><p>The second route involves a complete dehydration of the material to<br>form water and char. The char is then oxidized by the oxygen to CO2<br>and CO with release of heat.<br>1.5.2 Pyrolysis and Combustion of Coal<br>Pyrolysis of coal (bituminous coal) converts about half of the coal<br>mass into gases including many fuel compounds. The subsequent<br>secondary pyrolysis and the combustion of these volatile compounds<br>accounts for large portions of the heat release, pollutant formation and<br>soot evolution during coal combustion. The pyrolysis of bituminous coal at temperature between 2670C to 3620C revealed the presence of<br>the following compounds, in the volatile as determined by gas<br>chromatography and non-dispersive infrared analysis [46]. The<br>compounds are H2, CO, CH4, C2H4, C2H6, C2H2, C3H6, CO2, H2O and<br>light oil. H2, CH4 and CO was found to be more abundant in the<br>volatile composition while the remaining hydrocarbons contribute<br>about the half of the heat released during the combustion of the<br>volatiles. In fact, the light oil alone contributes the quarter of the heat<br>released. This is because of their high molecular weights, very small<br>mole fractions of these higher hydrocarbons contribute significant<br>amount of energy released.<br>However, it is expected that lower rank coal, on pyrolysis will produce<br>more amount of these volatiles than the ones released by bituminous<br>coal.</p><p>28</p><p>It is worthy to note that in the study of the pyrolysis products of<br>material, the volatiles isolated may consist of the primary and<br>secondary pyrolysis products. The secondary pyrolysis products result<br>from either the thermolysis of the primaries or the interaction of these<br>in either the gas or the condensed phase. This poses a complication in<br>the identifications of the pyrolysis products of a material.<br>1.6.1 Coal<br>Coal was formed by the remains of vegetable that were buried under<br>ground million of years ago under great pressure and temperature in the<br>absence of air. Coal is a complex mixture of compounds composed<br>mainly of carbon, hydrogen and oxygen with small amounts of sulphur,<br>nitrogen, and phosphorus as impurities. Dry anthracite was found to<br>have the following compositions [47].<br>Carbon – 90%<br>Hydrogen – 3%<br>Oxygen – 2%<br>Nitrogen – 1%<br>Sulphur – 1%<br>Ash – 3%.<br>Lower rank coal is expected to have lower percentage of carbon with<br>increased percentages of other component elements. Examination of<br>coal revealed that its structure is composed of aromatic and cyclic<br>structures [49]. Fig.4 shows an example of chemical structure of coal.</p><p>29</p><p>1.6.2 Types of Coal<br>Coals are classified according to their fuel properties. The higher the<br>carbon contents of coal, the better the fuel properties. Therefore, coal<br>classification is based on the degree to which the original plant<br>materials have been transformed into carbon. The older the coal, the<br>higher the carbon content and the better the fuel properties. This also<br>implies that the rank of coal is an indication of how old the coal is.<br>Types of coal are as follows [47,48]:</p><p>CH<br>OH OH<br>OOCH3<br>OH<br>OH H<br>OH HO</p><p>HO H<br>OH<br>OH<br>OH<br>Fig.4: Chemical structure of coal</p><p>30</p><p>● Peat: Peat is considered to be precursor of coal. It is used as fuel in<br>some countries. In a dehydrated form, peat is an effective absorbent for<br>oil spill on land and water. ● Lignite: Lignite coal is also called brown coal. It is the lowest rank<br>of coal, brownish black and has high moisture content (up to 45%),<br>calorific value of less than 5kw/kg and high sulfur content. It is<br>generally used as fuel for generation of electricity. ● Sub-bituminous coal: The properties of sub-bituminous coal ranges<br>from those of lignite to those of bituminous coal. It is black in colour.<br>It contains 20-30% moisture, calorific value of between 5-6.8kw/kg.<br>Sub-bituminous coal is primarily used as fuel for steam-electric power<br>generation. ● Bituminous coal: It is black and sometimes dark brown in colour. It<br>is most common coal, has moisture content of less than 20% and<br>calorific value ranging from 6.8-9kw/kg. It is mainly used for<br>generation of electricity. ● Anthracite: Anthracite is the highest rank of coal and is referred to<br>as hard coal. It is hard and lustrous. Anthracite is high in carbon<br>content, low in sulphur content and moisture content. The calorific<br>value is about 9kw/kg or above. It is mainly used for residential and<br>space heating.</p><p>31</p><p>1.6.3 Gasification of Coal<br>Coal gasification can be used to produce syngas. Syngas is a mixture of<br>carbon monoxide and hydrogen. The syngas can then be converted into<br>transportation fuel like gasoline and diesel through the Fischer-Tropsch<br>process [49]. This process has recently been used by the Sasol<br>Chemical Company of South Africa to make gasoline from coal and<br>natural gas [49]. Furthermore, the hydrogen obtained from the<br>gasification of coal can be used for other purposes such as powering of<br>hydrogen economy, making ammonia or upgrading fossil fuels.<br>During the process of gasification of coal, the coal is mixed with<br>oxygen and steam, heated and pressurized. The oxygen and the water<br>molecule oxidize the coal into carbon monoxide (CO) and hydrogen<br>(H2) is equally formed.<br>(Coal) + O2+ H2O H2 + CO ………………… (1)<br>Syngas<br>1.6.4 Liquefaction of Coal<br>Coal can be converted into liquid fuel like gasoline or diesel. There are<br>many methods that can be used. One of them is liquefaction process.<br>During the process, the coal is either hydrogenated or carbonized.<br>Hydrogenation process is also known as Bergius Process [49]. In this process, the coal is carbonized at low temperature, between 360oC – 750oC to form coke and coal tar. This temperature optimizes the<br>production of coal tar richer in hydrocarbons than normal coal tar. The</p><p>32</p><p>coal tar is then processed into fuel. Alternatively, coal can be converted<br>to a gas first before it is liquefied by employing the Fischer-Topsch<br>process.<br>1.6.5 Coke<br>Coke is obtained by heating bituminous coal to very high temperature (about 1300oC) in the absence of air to drive away all the volatile<br>constituents of the coal. This process is generally referred to as<br>destructive distillation of coal. Coke is basically used as fuel because it<br>burns with no smoke and leaves very little residue. It also has many<br>important industrial applications. It is used as an industrial reducing<br>agent. It is equally used in the extraction of metals such as iron from its<br>ore. Coke is also used in the production of gaseous fuel such as water<br>gas and producer gas and in the manufacturing of graphite. Water gas<br>is a mixture containing equal volumes of hydrogen and carbon monoxide prepared by passing steam over white-hot coke at 1000oC.<br>C(s) + H2O(g) CO(g) + H2(g) ………………… (2)<br>Producer gas is a mixture of nitrogen and carbon monoxide. It is<br>prepared by passing a stream of air through red-hot coke. The oxygen<br>in the air oxidizes the coke to carbon monoxide while the nitrogen in<br>the mixture remains unchanged.<br>2C(s) + O2 (g) 2CO(g) ………………. (3)</p><p>33</p><p>1.6.6 Coal in Nigeria<br>In Nigeria, coal was discovered in the year 1909 in Enugu State. It was<br>estimated that the Nigeria coal reserve is about 2 billion metric tonnes<br>and it has low sulphur content. Among the coal types found in Nigeria<br>are sub-bituminous coal, bituminous coal and lignite coal. Nigeria has<br>the largest lignite deposit in Africa with a reserve of about 30 million<br>tonnes. Nigeria lignite extends from Oriu in the South-East, through<br>Urnuezealar, Umuahia, Nnewi, Oba, in a 2Km to 40km wide belt<br>across the Niger to Ogwashi, Asaba, Mgbiguba and Adiase-Uti in<br>Delta State [50]. After the discovery of coal, many mines were opened<br>in Nigeria and Nigeria had been mining coal until 1950’s when oil was<br>discovered. After then, the Coal Corporation began to suffer a set back.<br>Names and the locations of some of mines in Nigeria are listed below<br>[50]: ● Amansiodo coal mines in Enugu State. ● Ezinmo coal field in Enugu State. ● Onyeama mine in Enugu State. ● Ogboyoga I coal field in Kogi State. ● Ogboyoga II coal field in Kogi State. ● Okaba coal field in Kogi State. ● Ogwashi-Azagba lignite field in Delta State. ● Okpara mine in Anambra State. ● Owukpa mine in Benue State.</p><p>34</p><p>1.7 Biomass Resources of Nigeria [1]<br>Biomass is organic non-fossil material of biological origin. The<br>biomass resources of Nigeria can be identified as wood, forage,<br>grasses, shrubs, animal wastes and wastes arising from forest,<br>agricultural, municipal and industrial activities as well as aquatic<br>biomass. Generally, biomass can be converted into energy either by<br>thermal or biological process.<br>Biomass energy resources base in Nigeria is estimated to be about 144<br>million tonnes per year. Nigeria has about 71.9 million hectares of land<br>considered to be arable and grasses of different kinds are among the<br>major agricultural wastes farmers encounter during clearing of the land<br>for agricultural purposes. Spear grass and elephant grass are very<br>common and dominant grasses in many parts of the country.<br>The potential for the use of biomass as energy source in Nigeria is very<br>high. This can be explained from the fact that about 80% of Nigerians<br>are rural or semi-urban dwellers and they depend solely on biomass for<br>their energy source. Biomass may be used directly as energy source for<br>heating or are better converted to a cleaner fuel source. For instance,<br>conversion of wood into charcoal and biomass based briquettes is<br>always encouraged. Other energy sources that are got from biomass<br>include: biogas, biodiesel and bio-ethanol etc. All these energy sources<br>have been shown to have better combustion performance and are more<br>environmental friendly than direct combustion of biomass.</p><p>35</p><p>However, owing to the fact that firewood is the energy choice of the<br>rural dwellers and the urban poor, pressure is mounted on the forest in<br>search of fuel wood while on the other hand, vast majority of other<br>biomass resources in form of agricultural wastes are wasted either<br>deliberately or inadvertently. Meanwhile, researches have proved that<br>this category of biomass resources can be converted to better fuel<br>sources compared to fire wood and at the same time, it will act as a<br>pollution control measure.<br>Charcoal:<br>Types of charcoal are: wood charcoal, sugar charcoal and animal<br>charcoal. They are produced by burning wood, sugar and animal refuse<br>(blood, bones), respectively in a limited supply of oxygen. Wood<br>charcoal is a common fuel source used by some people. It is a cleaner<br>fuel source than fire wood. In fact, analysis shows that transition from<br>fuel wood to charcoal would have been a best option for reducing<br>exposure to indoor pollution but such transition could lead to even<br>more severe environmental degradation and fuel scarcity as more wood<br>is needed per meal using charcoal compared to fuel wood [4].<br>Apart from its use for cooking and heating, wood charcoal is used as<br>gas-masks for adsorbing poisonous gases. It is also used for<br>purification of the noble gases and recovery of industrial solvent.</p><p>36</p><p>Biogas:<br>Biogas is produced when biomass is subjected to biological<br>gasification. Biogas is a methane-rich gas produced from anaerobic<br>digestion of organic materials. The gas is typically composed of 55<br>70% methane, 25-45% carbon dioxide, 1-10% hydrogen, 1-3%<br>nitrogen 0.1% oxygen, carbon monoxide and traces of hydrogen<br>sulphide. It is mainly used for cooking and heating.<br>Biodiesel:<br>Biodiesel is produced when vegetable oil or animal fat is subjected to a<br>chemical reaction known as transesterification. During the reaction, the<br>vegetable oil or the animal fat is reacted with alkanol (usually<br>methanol) in the presence of catalyst (usually base) to give the<br>corresponding alkyl esters of the fatty acid mixture present in the lipid.<br>Biodiesel when blended with diesel can be used in an unmodified<br>diesel engine [1]<br>Bio-ethanol:<br>Bio-ethanol is simply ethanol (CH3CH2OH). Ethanol is a colorless<br>liquid derived from agricultural sources mainly by fermentation<br>process although it can be produced from ethane. Agricultural sources<br>usually used for production of bio-ethanol are those capable of yielding<br>sugar in a large amount. Such agricultural materials are grouped as<br>follows;</p><p>37</p><p>(i) Saccharine (sugar containing) materials e.g. Sugar cane, sugar<br>beat, sweet sorghum, fruits such as pears and orange etc.<br>(ii) Starchy materials e.g. Cassava, potatoes, cereals such as maize,<br>guinea corn, millet and rice, etc.<br>(iii) Cellulose materials e.g. agricultural plant wastes (such as corn<br>cob and stalk, sugar cane bagasse etc). Other cellulosic materials<br>include paper pulp, municipal solid wastes such as old newspapers.<br>Bio-ethanol, just like other renewable energy sources produces lower<br>emission on combustion and is carbon neutral. It is used as petrol<br>substitute or fuel additive for road transportation.<br>1.7.1 Spear Grass (Imperata cylindrica)<br>Spear grass (Imperata cylindrica (L) Raeuschel) is a rhizomatous,<br>perennial grass weed which is widely distributed throughout the humid<br>and sub-humid tropics and some parts of the warm temperate regions<br>of the world. It ranked as the world’s seventh worst weed [51] and in<br>the West Africa, it is one of the most dominant and noxious weeds in<br>agricultural and non-agricultural field. In the region, it is found in the<br>forest/savanna transition zone where recurrent fires and farming<br>activities prevent the natural vegetation from growing up to levels that<br>can shade out weeds. Spear grass is a serious weed, a potential fire<br>hazard in plantation crops and arable crops farmland because most of<br>the control methods employed by farmers are not effective [52]. In<br>Nigeria, reports showed that spear grass has potential to invade 260</p><p>38</p><p>million hectares of land and negatively affects nearly 80 million people<br>residing in intensively cultivated areas of the moist savanna and humid<br>forest zone [53].<br>Strategies for spear grass management include hoe-weeding, slashing,<br>deep tillage, chemical control, burning, abandoning the land for fallow<br>and the use of short-term planted fallow (e.g. cover crops and alley<br>cropping). Traditionally, small scale farmers abandoned severely<br>infested fields to fallow for 5 to 15 years. This allowed bush re-growth<br>to levels that shade and smother weeds. However, long fallow periods<br>are no longer possible as increasing human population puts pressure on<br>land. Therefore, the simple method of managing this grass from a piece<br>of land is to clear and gather them and possibly recycle them into a<br>useful product such as biomass briquettes and bio-coal briquettes, etc<br>as unlike leguminous plants, it does not decay easily when cleared.</p><p>Plate 1: Spear Grass (imperata cylindrica) Plate2: Elephant Grass (pennisetum purpureum)</p><p>39</p><p>1.7.2. Elephant Grass (Pennisetum purpureum)<br>Elephant grass is an indigenous grass found all over the tropic. In<br>Nigeria, it is one of the dominating grasses found in the farmlands and<br>non-agricultural fields. When fully grown, it is cane-like specie of<br>grass and can grow up to 3 meters especially in wet land. Because of its<br>high productivity (rapid growth), Brazil cultivates and utilizes it to<br>produce charcoal, cellulose, biofuels and also as direct fuel source for<br>thermoelectric power plants and furnaces [54].<br>Sykue Bio-energia has already commissioned a thermoelectric power<br>plant that will be fueled by elephant grass [54]. As a solid biofuel,<br>elephant grass can be burnt either in dedicated, highly efficient biomass<br>power plants, in blast furnaces as an alternative to coal, or co-fired with<br>coal in existing power plants. There has been research to mix cellulosic<br>feed stock with coal slurry as fuel in thermoelectric power plant.<br>Instead of biomass fueled thermoelectric power plant biomass is added<br>to coal and fed into an entrained flow gasifier. This is to increase<br>security and to reduce carbon emissions. This idea was presented by<br>Nobilis for NETL/USAF [54].<br>However, in Nigeria, although elephant grass is traditionally used as<br>animal feed (at younger stage) and for preparation of compost manure,<br>a greater amount of them are burnt every year either during land<br>clearing for agricultural or construction purposes or by bush fire.</p><p>40</p><p>1.8. Starch as a Binder<br>Starch is a white granule organic chemical compound that occurs<br>naturally in all green plants. The percentage of occurrence varies with<br>plant and in different parts of the same plant. The natural function of<br>the starch is to provide a reserve food supply for the plant. Though<br>starch can be extracted from many kinds of plants, only a few plants<br>can yield starch in commercial quantities. Such plants are maize,<br>potato, rice, sorghum and cassava, etc.<br>Cassava plants are the major source of starch. The plant thrives in the<br>equatorial region between the tropics of Capricom, and as well it<br>thrives very well in Nigeria. There are many varieties of cassava plants<br>of which two varieties-bitter and sweet varieties are widely grown for<br>the purpose of manufacturing of starch. They contain high content of<br>starch which ranges from 12-33%. A typical composition of the<br>cassava root is moisture (70%), starch (24%), fiber (2%), protein (1%) and other substance including minerals (3%). The general formula for<br>starch molecule is C6H10O5. Starch obtained from cassava tubers has<br>high polymeric structure the granule size in microns is between 5 to 36µm. The granule shape may be truncated, round or oval [55].<br>When starch is cooked, it gelatinizes to form viscous solution with<br>water. The starch granules begin to swell as they are heated in water<br>until they absorb most of the water and starch paste which differs in<br>clarity, texture and gelling strength is formed. Cassava starch has</p><p>41</p><p>numerous industrial uses. They are used as an additive in cement to<br>improve the setting time. It is used to improve the viscosity of drilling<br>moulds in oil wells. It is used to seal the walls of bore holes and<br>prevent fluid loss. It is also the main raw material in glue and adhesive<br>industries. In briquetting industries, it is widely used as a binder.<br>Briquette produced using starch as the binder is easily ignitable and<br>burns with less ash deposit.<br>1.9. Calcium Hydroxide<br>Calcium hydroxide is also known as slaked lime, hydrated lime, slake<br>lime or pickling lime. It is a chemical compound with the formula,<br>Ca(OH)2. It is a white powder or colorless crystal. Commercially, it is<br>produced when calcium oxide (CaO) (also known as quick lime or<br>lime) is mixed with water. This process is known as slaking of lime.<br>CaO(s) + H2O(l) Ca(OH)2(s) ………………(4)<br>Naturally, calcium hydroxide occurs in mineral form called portlandite<br>[56]. Portlandite is a relatively rare mineral known from some<br>volcanic, plutonic, and metamorphic rocks. It has also been known to<br>arise in burning of coal dumps.<br>Quicklime is a white solid obtained when limestone (calcium trioxocarbonate (iv)) is heated to a very high temperature, about 900oC. CaCO3(s) 900oC CaO(s) + CO2(g) ………………(5)<br>In Nigeria, calcium hydroxide is expected to be very cheap and<br>available in abundance because there is large deposit of limestone in</p><p>42</p><p>the country and besides, the production of calcium hydroxide is a<br>simple process. Many investigations have shown that calcium<br>hydroxide is an effective sulphur fixation agent (desulfurizing agent)<br>for production of briquettes.<br>Apart from the use of calcium hydroxide as a desulfurizing agent, it has<br>many other uses. It is commonly used for treatment of acidic soil. Also,<br>because of its anti-microbial actions, it is used in dentistry for dressing.<br>It has been proposed that when slake lime is added in sea water in great<br>quantities, it reduces atmospheric CO2 and fights the greenhouse effect<br>[56]. However, since calcium hydroxide is produced commercially by<br>calcinations of limestone (decomposition of limestone by heat), and<br>during this process, the limestone releases in the atmosphere the same<br>amount of carbon dioxide as calcium hydroxide can absorb, then it<br>implies that this method of using calcium hydroxide to fight<br>greenhouse effect is at best carbon neutral.<br>Properties of Calcium Hydroxide [56]<br>Molecular formula —– Ca(OH)2<br>Molar mass —– 74.093g/mol.<br>Appearance —– soft white powder/colorless<br>liquid<br>Odour —– odourless Density —– 2.211g/cm3, solid Melting point —– 512oC (decomp.)</p><p>43</p><p>Solubility in water —– 0.189g/100ml (0oC)<br>Basicity (pkb) —– 2.37.</p><p>Objectives of the Study<br>The main objectives of this study are as follows: ï‚· To determine the optimum biomass composition for production<br>of bio-coal briquettes from sub-bituminous coal and the<br>individual grass samples. ï‚· To investigate the variation in the properties of bio-coal<br>briquettes as the proportion of the biomass components changes. ï‚· To compare the fuel properties of the bio-coal briquette with<br>ordinary coal briquette.</p> <br><p></p>

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